Continued inflation is creating significant challenges for the manufacturing industry, particularly due to rising raw material prices, supply chain disruptions and higher production costs. Companies need to find new ways to minimize the impact of these cost increases. One effective way to do this is through the use of manufacturing analytics, which provide valuable insights into the entire production process and enable better cost control.
One of the greatest strengths of modern manufacturing software is that it can identify important cost drivers in the early product development phase. By analyzing designs and prototypes, expensive reworking or subsequent design changes can be avoided. This means that companies can eliminate unnecessary costs at an early stage and make the entire development process more efficient. Especially in inflationary times, when prices for raw materials and components often fluctuate greatly, this early warning function offers a considerable advantage.
Another advantage of production analyses is that they provide real-time insights into the production process. This enables optimal use of resources by quickly identifying and eliminating weak points or inefficiencies. Companies can therefore use their raw materials more efficiently and design production processes in such a way that unnecessary costs are avoided. At the same time, automated analysis allows supply bottlenecks and price increases to be predicted more quickly and alternative strategies to be developed in response. In this way, companies can manage their costs better and react flexibly to market uncertainties.
Global supply chains are particularly susceptible to disruption in times of high inflation, whether due to price increases or availability issues with raw materials. Manufacturing analytics help companies identify alternative suppliers and materials that reduce costs and ensure production continuity. This flexibility allows companies to reduce their dependence on expensive or hard-to-access resources and thus respond better to dynamic market conditions. This strengthens the company's resilience and minimizes the risks of cost increases caused by disruptions in the supply chain.